This automatic hydraulic forging machine is specially developed for synchronous ball heading forming on both ends of metal bars.
Fully Automatic Hydraulic Flattening and Bending Machine
Custom-built for forming requirements of workpieces in the rigging and electric-power industries, this all-in-one high-efficiency forming machine integrates flattening and bending functions. It completes flattening and bending processes for bar-stock workpieces in a single cycle, and is widely applied to mass production of rigging connectors, electric power fittings and clamp-type components.
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Product Description
EQUIPMENT CORE POSITIONING
Mature Process: Built on years‑long R&D experience in forging equipment, dies and hydraulic systems are optimized for ball heading technology. High forming qualification rate and extremely low scrap rate are achieved.
Customization Service: Machine tonnage, station dimensions and automation configurations can be tailored according to customer‑specific product specifications, materials and production cycle requirements.
Reliable After‑Sales: Services including machine installation & commissioning, operator training and lifetime maintenance are provided. On‑site production issues are responded to promptly to guarantee stable equipment operation.
CORE FUNCTIONS AND ADVANTAGES
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1. Multi-purpose Single Machine, High Forming Efficiency
Combining both flattening and bending capabilities, the machine finishes two forming operations with only one workpiece clamping. No equipment change-over or repeated re-clamping is required. The processing time per workpiece is reduced by more than 60 % compared with conventional separate-process machining, greatly boosting production rhythm and satisfying high-volume order requirements.
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2. Heavy-tonnage Hydraulic Drive, Powerful and Stable Forming Force
Equipped with a heavy-tonnage hydraulic system and precision valve manifold, it delivers stable and adjustable output pressure. It easily handles flattening and bending of thick-wall workpieces made of carbon steel, alloy steel and high-strength tubes. Formed parts feature no spring-back and no cracking, meeting strict strength specifications for rigging and power-industry components.
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3. High-precision Positioning, Excellent Part Consistency
Fitted with pneumatic / servo positioning mechanisms and dedicated forming dies, together with CNC adjustable-stroke control, it precisely controls flattening thickness and bending angle. High consistency is guaranteed within the same batch, which effectively secures subsequent assembly accuracy.
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4. Full Automation, Safe and User-friendly Operation
Equipped with an electric control system for fully automatic operation with minimal manual intervention. Simple operation enables quick operator onboarding. Built-in safety guards and emergency-stop buttons effectively prevent workplace injuries and reduce labor intensity, well-suited for standardized workshop production environments.
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5. High-rigidity Machine Frame, Superior Durability
The heavy steel-plate welded frame undergoes stress-relief aging treatment to eliminate internal stress. It boasts strong impact-resistance and deformation-resistance. Accuracy is maintained even under long-term heavy-duty operation, significantly cutting maintenance costs for intensive industrial-shop-floor production.
TYPICAL APPLICATION SCENARIOS
Rigging Industry
Flattening and bending of wire-rope rigging joints, lifting-eye connectors and other parts, ensuring forming strength and consistency at rigging connection points.
Power Industry
Flattening and bending for power clamps, cross-arm connectors and fitting joints, complying with strict dimensional and forming-stability requirements of power-equipment components.
Other Industries
Flattening and bending for bar-stock workpieces. Custom modification is available according to workpiece dimensions and forming-process requirements.
CORE VALUE OF EQUIPMENT
It provides efficient, stable and accurate workpiece-forming solutions for rigging and electric-power customers. It greatly improves processing efficiency and finished-product qualification rate for mass-produced parts, lowers labor costs and rework rates, facilitates automated and standardized manufacturing, and fulfills quality requirements of high-end industry orders.
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