This automatic hydraulic forging machine is specially developed for synchronous ball heading forming on both ends of metal bars.
Double-End Ball Heading Machine
This automatic hydraulic forging machine is specially developed for synchronous ball heading forming on both ends of metal bars. It is applicable to single‑end and double‑end spherical, columnar or cylindrical workpieces. Featuring dual‑station synchronous operation, high‑precision forming and highly stable performance, it serves as an ideal efficiency‑upgrading solution for hardware manufacturing, mining machinery and fastener industries.
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Product Description
EQUIPMENT CORE POSITIONING
Mature Process: Built on years‑long R&D experience in forging equipment, dies and hydraulic systems are optimized for ball heading technology. High forming qualification rate and extremely low scrap rate are achieved.
Customization Service: Machine tonnage, station dimensions and automation configurations can be tailored according to customer‑specific product specifications, materials and production cycle requirements.
Reliable After‑Sales: Services including machine installation & commissioning, operator training and lifetime maintenance are provided. On‑site production issues are responded to promptly to guarantee stable equipment operation.
CORE FUNCTIONS AND ADVANTAGES
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1. Dual‑End Synchronous Forming, Doubled Productivity
Equipped with two independent heading stations, the machine completes synchronous ball heading on both ends of bar stock in a single clamping setup. Productivity increases by over 100 % compared with conventional single‑end machines. It thoroughly eliminates errors and low efficiency caused by re‑clamping in single‑end processing, and is well‑suited for high‑volume continuous production.
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2. Hydraulic Drive + PLC Control for Superior Forming Accuracy
• Adopting heavy‑tonnage hydraulic system with stable output and powerful impact force, it supports plastic deformation of carbon steel, alloy steel, stainless steel, copper and other materials, ensuring full‑formed balls free of wrinkles and cracks.
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3. igh‑Rigidity Frame, Robust, Stable and Long‑Lasting
The heavy steel‑plate welded bed undergoes stress‑relief aging treatment to eliminate internal stress. Combined with heavy‑duty guide rails and transmission chains, it resists deformation and vibration under prolonged heavy‑load operation. Key hydraulic components and seals adopt industrial‑grade specifications for outstanding fatigue and wear resistance. Adaptable to harsh workshop conditions, it delivers a far longer service life than comparable machines.
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4. Automated Workflow, Labor‑Saving & Trouble‑Free
Integrated automatic feeding, straightening, positioning, heading and ejecting functions enable mass production with only one operator on duty. Optional induction heating module supports warm‑heading processes for high‑hardness materials to overcome cold‑heading limitations, balancing general‑purpose performance and custom requirements.
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